Company : ADVANEX Europe

Category : Automotive Components & Materials

Key Products : Wire Products, Insert Collars, Industrial Pressings, Insert Moulding, CoilThread & Inserts, Deep Drawn Components

Advanex Europe was established in 1987, when KATO® Precision was formed as the European headquarters for the Advanex Group.  Advanex Europe is part of the global Advanex Incorporation, which covers 23 operations worldwide.

Advanex offer precision components to the automotive market that are designed to optimise performance and efficiency.

The company offers a range of components for the automotive market including:
 

  • Wire products (compression, torsion and extension springs)
  • Insert collars
  • Pressings
  • Insert moulding
  • KATO® CoilThread®
  • Deep drawn metal components


Advanex provides engineering support for automotive customers from the development stage through to mass production. Advanex have production facilities across the globe at sites in Europe, America, Japan and Asia.

Advanex offers solutions that reflect the current market trends and demands of the automotive industry.

Wire Products

Advanex provides wire products and all types of coil springs and wire shapes from 0.1mm to 3.0mm wire diameter. They are made using a wide variety of materials from carbon spring steels to alloy wires. Advanex caters for low volume prototyping manufacture to high volume production manufacturing.

Compression Springs

Typical applications such as:
 

  • Seat adjusters
  • Indicator units
  • Brake systems
  • Air conditioning
  • Exhaust systems
  • Pressurised filler caps
  • Seatbelt locking
  • Heating systems
  • Fuel pump systems


Torsion Springs

Typical applications such as:
 

  • Drive chain mechanisms
  • Seat mechanisms
  • Central locking
  • Grab handles
  • Brake systems
  • Sunroofs
  • Side-view mirrors
  • Infotainment systems
  • Throttle control units


Extension / Tension Springs

Typical applications such as:
 

  • Rear-view mirrors
  • Windscreen wipers
  • Seat suspension
  • Brake systems
  • Control systems
  • Lock systems
  • Latch systems
  • Bonnet release

Insert Collars

Advanex provides insert collars, which are key components for automotive industry. These insert collars provide a reliable and durable fixing platform many plastic components found in a vehicle assembly such as; electronic sensors for ABS, fuel control, thermostat and cruise control systems; plastic engine covers and sumps; automatic gear selectors; pedak bar assemblies and structural plastic parts.

These insert collars are manufactured from high strength carbon steel (per ASTM A1008). The unique concept of our company provides a stronger bonding to parent plastic material, and uses a forming method, which can achieve tighter tolerances than many of the current ranges in the market. For exceptional corrosion resistance, a zinc-nickel with clear chromate plating is applies.

Advanex offers custom designed impressions.

Key features & benefits:
 

  • Prevents damage to parent material
  • Designed for either pressed-in or moulded-in applications
  • Superior retention & anti-rotational characteristics
  • Lower cost than solid tube and knurled limiters
  • Custom design for your application


Advanex insert collars can be used in applications such as:
 

  • Sensor clusters
  • Ignition control
  • Camshaft control
  • Manifold intake assembly
  • Plastic assemblies

Industrial Pressings

Advanex is known for manufacturing pressings for the automotive industry. Our team of experts work together to provide the right design solutions for functionality.

MATERIALS

Spring steels, stainless steels, copper alloys, nickel alloys, and a range of special materials such as titanium, elgiloy, Hastelloy, kanthal etc

FINISHES

Electroplating, organic zinc coatings, autophoretic painting, phosphating, oiling, or as required.

PROCESSES

Hand manufacturing, press work, multi-slide manufacture, photo-etching, laser cutting, wire eroding, vibro-deburring, barrelling, shot peening.

REDUCED SCRAP

This reduction in scrap material benefits our customers with not only the cost but reduces the overall effect to the environment.

Potential applications include:
 

  • Audio systems
  • Seat frame suspension
  • Seatbelt locking
  • Alternator / starters
  • TV / Mobile devices
  • Li Battery connectors and buss-bars

Insert Moulding

Insert moulding components are used to combine metal and polymer materials. This requires various factors to be correct to achieve precision components at efficient production speeds.

Advanex combines plastic injection moulding technology, with extensive metal stamping skills, in a single production line to achieve the highest quality from high volume production.

Typical applications include:
 

  • GPS systems
  • Proximity sensors
  • Airbag release units
  • Infotainment systems
  • TV / Mobile devices
  • Switch units

CoilThread & Inserts

Advanex are the originators and manufacturers of the industry accredited KATO® CoilThread®.

KATO® CoilThread® is the worlds’ leading wire thread insert that creates, protects, reinforces and repairs screw threads. The complete range of standard inserts is available in Locking and Free Running thread forms in Metric and Unified sizes, ranging from M2.5 to M12 in Metric, and 2-56 to 1/2-13 in Unified. All sizes can be supplied in 1D, 1.5D and 2D lengths. Advanex can provide longer 2.5D & 3D lengths available upon request.

Tangless® & Tanged

The Tangless version of KATO® CoilThread® inserts perform like Tanged inserts but do not need tang break-off and retrieval. They are quickly and easily installed, adjusted or removed offering substantial cost savings.

Materials

Our high quality inserts are produced from the best quality materials which include:
 

  • Aluminium
  • Stainless steel
  • Inconel
  • Phosphor bronze
  • Nitronic 60®
  • Nimonic 90®
  • Titanium


Benefits

 

  • Free of Foreign Object Debris.
  • No tang to break off, retrieve, lose or count.
  • Time saving
  • Bi-directional design.
  • Strip Feed packaging also available to increase installation time
  • Reusable


KATO® CoilThread® inserts can be used in a range of applications such as:
 

  • Gearboxes
  • Engine components
  • Oil sumps
  • Antennas
  • Chassis

Deep Drawn Components

Advanex provides components that are in excess of up to forty times length to diameter ratio (LDR 40:1) but we are constantly challenging our technology and are pushing the boundaries.

PROCESS

Deep drawing is a process which uses tensile forces to stretch metal to a cylindrical shape; these have been used across a wide range of industries including automotive.

FUNCTIONAL

From a functional standpoint, deep drawn metal forming produces high strength and light weight parts as well as incorporating shapes and other forms impossible with some other manufacturing processes.

COST SAVING

Deep drawn metal forming is particularly economical at high volumes, where reduced processing cost significantly lowers piece-part cost. At smaller volumes, the process can be more economical than progressive die stamping due to reduced tool costs

ADVANTAGES

Deep drawn components offer the advantage of being able to replace several components within a device or product with one formed part.

Our deep drawn components can be used in a range of applications such as:
 

  • Sensor parts
  • Pin plugs
  • Audio plug in
  • Probe pins

Contact Details

ADVANEX Europe
Mill Park Way, Southwell,
Nottingham, NG25 0ET
United Kingdom
Tel: +44(0) 3300 539110
e-Mail: sales@advanexeurope.co.uk
URL: www.advanex.co.uk

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