Dawn Motors Pvt. Ltd.

Hot Drop Forged Components

Dawn Group was established in 1976 as a job worker for ancillary of B.H.E.L (Bharat Heavy Electricals Ltd.). The enterprising and innovative leadership of Mr.B.D. Sharma added a new chapter in the history of DAWN. The unit is located in the northern region of India in the well known city of "Ludhiana", which is famous for its engineering and manufacturing capabilities in the state of Punjab. Company is known for its commitments and customer orientedness. As well as forging is concerned DAWN has complete in house solution for the forging products with Hot Drop Forged hammering capacity from 0.5 ton to 1.5 tons (0.5, 1.0, 1.25 and 1.50 tons), independent die development facilities like VMC and Wire Cut with competent staff, latest hardware and software technology for CAD/CAM purpose and in house heat treatment and shot blasting shop.

Forging Facilities:

As well as forging is concerned DAWN has complete in house solution for the forging products.

Different Hot Drop Forge Hammering Capabilities:

• » 1.5 Ton Capacity Hammer
• » 1.25 Ton Capacity Hammer
• » 1 Ton Capacity Hammer
• » 0.5 Ton Capacity Hammer
• » 500 Kg Forging Press
• » Induction Heater for Billet heating
• » Normalising Furnace
• » Shot Blasting Arrangement
• » Trimming Presses
• » Crack detection with Megnaflux
• » Knuckle Joint Press 1000 Ton

Tool Room For Forging and Trimming Dies:

For meeting the smooth production processes in the forging section a separate Tool Room is available with following facilities:

• » Shapers
• » Planners
• » VMC for better quality forging dies.
• » Lathe Machines
• » Wire Cut Machine For Trimming dies
• » Availability of Software for CAD/CAM

From Uni-Graphics Solid Edge-9 and NX-4

Heat Treatment Plant:

DAWN has following facilities in it’s Heat treatment plant:

• » G.C.F. (Gas Carburizing Furnace) of 600 Kg. capacity per lot.
• » Tempering Furnace.
• » Continuous type Hardening Tempering and Isothermal Normalizing Arrangement for forged components
• » Quenching Tanks.

In House Metallurgical Lab:

Dawn is having a Well equipped Laboratory in it’s premises to perform various tests on the material to ensure consistency in quality of products:

• » Microscope with 1000X magnifier
• » Image analyzer Software attached with Microscope to provide customers accurate material verification reports
• » Chemical Composition of Material`